Manuel d'utilisation / d'entretien du produit G21A du fabricant Yamaha
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O WNER’S/ OPERA T OR’S MANU AL UTILITY CAR LIT-19626-11-00 YAMAHA MOTOR MANUFACTURING CORP. OF AMERICA JR6-F8199-00 Printed in U.S.A. KCC G21A Y amaha Motor Corp.
LIT -CALIF-65-01 The engine exhaust from this product contains chemicals known to the State of California to cause cancer , birth defects or other reproductive harm.
LIT -CALIF-65-01 The engine exhaust from this product contains chemicals known to the State of California to cause cancer , birth defects or other reproductive harm.
1 2 3 4 5 6 7 8 9 10 11 i UTILITY INTR ODUCTION Congratulations on y our purchase of a Y amaha utility car . This manual con- tains inf or mation you will need f or proper operation, maintenance, and care of your utility car . A thorough understanding of these simple instructions will help you to obtain maximum enjo yment from your ne w Y amaha.
ii UTILITY IMPOR T ANT MANU AL INFORMA TION ● Y amaha continually seeks ad- vancements in product design and quality; theref ore, while this manual contains the most current product inf or mation av ailab le at the time of printing, there may be minor dis- crepancies between y our utility car and this manual.
iii UTILITY 1 W ARRANTY CONTENTS 1 IMPOR T ANT LABELS 2 MAINTENANCE SAFETY PR OGRAM 4 MAINTENANCE 8 ST ORA GE SPECIFICA TIONS 9 WIRING 11 OPERA TION 7 PRE-OPERA TION CHECKS 6 CONTR OLS 5 OPERA T OR SA.
1 2 3 4 5 6 7 8 9 10 11 1-1 UTILITY W ARRANTY Y amaha Motor Corporation, U .S.A. hereby warr ants that any new G21A Utility V ehicle purchased from an authorized Y amaha dealer in the United States, will be free from defects in material and workman- ship for the period of time stated herein, subject to the stated limitations.
W ARRANTY 1-2 UTILITY In complance with the California Air Resources Board, Y amaha Motor Manuf acturing Cor poration of America is pleased to explain the emission control system warranty on y our 1996 or later specialty vehicle engine .
W ARRANTY 1 2 3 4 5 6 7 8 9 10 11 1-3 UTILITY 3. Ignition System Spark plugs * Magneto or electronic ignition system Spark advance/retard system 4. Exhaust Gas Recirculation (EGR) System EGR valv e body , and carburetor spacer if applicable EGR rate f eedback and control system 5.
1 2 3 4 5 6 7 8 9 10 11 2-1 UTILITY IMPOR T ANT LABELS 1 2 Y-100 6 5 9 3 4 SAFETY AND INSTR UCTION LABELS Please read the follo wing labels carefully bef ore operating your utility car , and promptl y replace any labels which become dam- aged or removed.
1 2 3 4 5 6 7 8 9 10 11 2-2 UTILITY IMPOR T ANT LABELS Y-101 7 8 Y-102a JR6-000000 UTILITY CAR SERIAL NUMBER The utility car serial number is stamped in the location shown. The first three digits of the serial num- ber are f or model identification; the remaining digits are the unit produc- tion number .
1 2 3 4 5 6 7 8 9 10 11 3-1 UTILITY OPERA T OR SAFETY ! Y-123 Y-68 Y-8 Y amaha utility cars are designed to be simple to operate. Howe ver , be sure to obser v e the follo wing: BEFORE OPERA TING THE UTILITY CAR ● Read this Owner ’ s/Operator ’ s man- ual and all saf ety and instruction labels on the utility car bef ore oper- ating.
1 2 3 4 5 6 7 8 9 10 11 3-2 UTILITY ● K eep your hands on the steering wheel and your e yes on the path ahead. ● Use e xtra care in congested areas or when backing up . Always bac k up slowly , and watch carefully . ● A v oid star ting or stopping abr uptly .
1 2 3 4 5 6 7 8 9 10 11 3-3 UTILITY LO ADING/T O WING ● Do not drive across the f ace of slope. ● A v oid poor driving conditions such as wet la wns and rough surfaces . V ehicle handling and stability ma y be reduced. ● Stop the engine, remo ve ignition k ey and make sure tr ailer is correctly installed bef ore towing trailer .
1 2 3 4 5 6 7 8 9 10 11 4-1 UTILITY MAINTENANCE SAFETY PR OGRAM MAINTENANCE REQUIRED FOR UTILITY CAR SAFETY Practice the f ollowing to help ensure the saf ety of utility car operators: ● Preventative Maintenance .
1 2 3 4 5 6 7 8 9 10 11 4-2 UTILITY MAINTENANCE SAFETY PR OGRAM FUEL HANDLING/ ST ORA GE AND B A TTER Y CHARGING T ake the f ollowing precautions to ensure maintenance worker saf ety: ● Super vise the storage and handling of liquid fuels in accordance with applicable fire and saf ety require- ments.
1 2 3 4 5 6 7 8 9 10 11 5-1 UTILITY CONTR OLS Y-12 4 5 6 1 9 8 Y-107 2 14 15 16 10 7 12 11 13 3 FEA TURES 1 Steering wheel 2 Seat 3 Batter y 4 Brak e pedal 5 P arking brake pedal 6 Accelerator pedal 7.
1 2 3 4 5 6 7 8 9 10 11 5-2 UTILITY CONTR OLS Y-15 OFF ON Y-16 OFF ON OFF OIL WARNING ON Y-17 A MAIN SWITCH The main s witch controls the follo wing items: OFF Ignition circuit is s witched off. The ke y can be remov ed only in this position. ON Electrical circuits are switched on.
1 2 3 4 5 6 7 8 9 10 11 5-3 UTILITY DRIVE SELECT LEVER The drive select le v er is used to shift the utility car into f orward or re verse . After coming to a complete stop , mov e the le ver to the desired posi- tion. Lever P osition Car Movement F FOR W ARD R REVERSE The back-up b uzzer will sound when the drive select le ver is turned to “ R.
1 2 3 4 5 6 7 8 9 10 11 5-4 UTILITY P ARKING BRAKE PED AL Press down on the parking brak e pedal whene ver parking the utility car . å P arking brake pedal Release the parking brake b y de- pressing the accelerator pedal. CHOKE KNOB Pull and hold out choke knob when star ting a cold engine.
1 2 3 4 5 6 7 8 9 10 11 6-1 UTILITY PRE-OPERA TION CHECKS Y-115 B A Pre-operation chec ks should be made each time you use y our utility car . Get in the habit of perf or ming the f ollowing checks in the same w a y so that they become second nature.
1 2 3 4 5 6 7 8 9 10 11 6-2 UTILITY PRE-OPERA TION CHECKS Y-112 Y-113 Y-114 A CARGO BED Lift the cargo bed f or engine ser vicing. 1. Pull the bed latch towards the rear with right hand. 2. Lift the cargo bed with left hand. 3. Lift the cargo bed up until the prop rod latches in place.
1 2 3 4 5 6 7 8 9 10 11 6-3 UTILITY FUEL SYSTEM Make sure there is sufficient fuel in the tank, and check fuel line and connec- tions f or leakage. å Fuel le vel gauge ∫ “ F ” Full ç “ E ” Empty Gasoline and its vapor s are highly flammable and explosive.
1 2 3 4 5 6 7 8 9 10 11 6-4 UTILITY ENGINE OIL With the utility car parked on le vel ground, remov e the dipstick and make sure the engine oil is between the MIN and MAX marks (the crosshatched area on the end of the dipstick).
1 2 3 4 5 6 7 8 9 10 11 6-5 UTILITY PRE-OPERA TION CHECKS Y-30 A Y-31 B A TTER Y Check that the battery is held secure- ly in place to pre vent the battery from being damaged from vibration or jar- ring. Also check that no battery caps are missing to pre vent battery acid from spilling from the batter y .
1 2 3 4 5 6 7 8 9 10 11 6-6 UTILITY PRE-OPERA TION CHECKS Y-116 Y-33 Y-21 A STEERING SYSTEM Check the steering system f or exces- sive freepla y by: ● moving the steering wheel up and down, and bac k and f or th. ● turning the steer ing wheel slightly to the right and left.
1 2 3 4 5 6 7 8 9 10 11 6-7 UTILITY PRE-OPERA TION CHECKS Y-22 A Y-20 A P arking Brake P edal Make sure the parking brak e pedal locks in place with a positiv e clic k, and releases when the accelerator pedal is pressed. å P arking brake pedal Release the parking brake b y depressing the accelerator pedal.
1 2 3 4 5 6 7 8 9 10 11 7-1 UTILITY OPERA TION Y-16 OFF ON Y-18 Y-23 A C H O K E Y-20 A ST AR TING 1. With the par king brak e applied, turn the dr ive select le ver to “ F ” for f orward, or “ R ” f or rev erse. Do not shift from “ F ” forwar d to “ R ” rever se while the utility car is mov- ing.
1 2 3 4 5 6 7 8 9 10 11 7-2 UTILITY OPERA TION MAXIMUM LOADING LIMIT ● Maximum cargo bed load: 363 kg (800 lb) ● T ow hitch T ow weight (Including driv er , passenger , vehicle cargo and trailer a.
PERIODIC MAINTENANCE CHAR TS Regular maintenance is required f or the best performance and saf e operation of your utility car . Be sure to turn off the main switch and apply the parking brake when y ou perform maintenance unless otherwise specified.
C - CHECK CA - CHECK AND ADJUST R - REPLACE S - SER VICE CL - CLEAN AND LUBRICA TE L - LUBRICA TE 20 Rounds 125 rds 250 rds 500 rds 1000 rds Pre- 20 hour s 125 hrs 250 hrs 500 hrs 1000 hrs Remarks Ope.
8-3 UTILITY MAINTENANCE EXHA UST EMISSION CONTROL SYSTEM AND COMPONENTS Item Acron ym • CARB. ASSY ., LH., JT ., CARB (Carburetor) CARBURET OR 2 & JT ., CARBURET OR 1 • T .C.I. MA GNET O ASSY . & El (Electronic Ignition) PLUG, SP ARK • CRANKCASE 1 & HEAD , PCV (P ositive Crankcase CYLINDER 1 V entilation) • AIR FIL TER ASSY .
1 2 3 4 5 6 7 8 9 10 11 8-4 UTILITY MAINTENANCE Spark Plug Inspection Y ou should per iodically remov e and inspect the spark plug. Dirty or wor n spark plugs can cause poor perfor- mance. å Spark plug ∫ Spark plug cap 1. Check f or discoloration and hea vy carbon deposits.
1 2 3 4 5 6 7 8 9 10 11 8-5 UTILITY MAINTENANCE Engine Oil Replacement 1. W ar m up the engine f or sev eral minutes, place the utility car on a le vel surf ace, then stop the engine. Use caution not to touch hot engine oil or hot engine parts, during the follo wing procedure.
8-6 UTILITY MAINTENANCE Y-515 A Y-518 A A A B Y-519 A B å Oil filler hole Use care not to fill past the MAX dipstick mark, and be sure no for- eign material enters the crank- case. After replacing engine oil, chec k for oil leaks ar ound the drain plug.
1 2 3 4 5 6 7 8 9 10 11 8-7 UTILITY MAINTENANCE B A Y-508 Inspection and cleaning: 3. W ash the foam pre-filter in soap and water . Allow it to dry . å Soap and water ∫ F oam element 4. Chec k the filter element. If dam- aged or dir ty , replace it.
1 2 3 4 5 6 7 8 9 10 11 8-8 UTILITY MAINTENANCE Y-60 B A Y-44 Drive Belt T o remov e the drive belt: 1. Set the dr ive select le ver halfwa y between f orward and re v erse. 2. Pull up on the dr ive belt and push it outward o ver the edge of the secondar y sheav e.
1 2 3 4 5 6 7 8 9 10 11 8-9 UTILITY MAINTENANCE Y-45 + + – – Battery Battery electrolyte is poisonous and dangerous, causing severe burns, etc. It contains sulfuric acid. A void contact with skin, ey es, or clothing. Antidote: EXTERNAL: Flush with water .
1 2 3 4 5 6 7 8 9 10 11 8-10 UTILITY MAINTENANCE Fuse Replacement Be sure to use the specified fuse. Using a wrong fuse can cause elec- trical system damage and create a fire hazard. When replacing a fuse be sure the main switch is turned off to pre vent accidental short-circuiting.
1 2 3 4 5 6 7 8 9 10 11 8-11 UTILITY MAINTENANCE Wheel nut tightening torque: 58 ft . lb (80 Nm, 8.0 m . kg) Consult your Y amaha dealer before using your utility car if y ou suspect brake prob lems. Brake failure could result in a serious accident. WARNING Y-57 ● Add gear oil little by little until oil flows from the plug hole (B).
1 2 3 4 5 6 7 8 9 10 11 8-12 UTILITY MAINTENANCE Brake P edal Free Pla y Adjustment Before adjusting brake pedal free play , pump the brake pedal se veral times to self-adjust the brakes. T o adjust the brake pedal free pla y: 1. Remove the service lid from the floor of the utility car .
1 2 3 4 5 6 7 8 9 10 11 9-1 UTILITY ST ORA GE P erform the following prepar ations when storing your utility car f or extend- ed periods of time: T ur n main s witch ke y to “ OFF ” position, remov e ke y , and store key in a saf e place. DRAINING FUEL Gasoline and its vapor s are highly flammable and explosive.
1 2 3 4 5 6 7 8 9 10 11 9-2 UTILITY ST ORA GE ENGINE PREP ARA TION With the ke y remov ed and the spark plug lead disconnected, turn the clutch by hand until compression is f elt. This puts the valv es in the closed position. CHASSIS PREP ARA TION 1. Increase the front tire pressure to 23 psi (160 kP a, 1.
1 2 3 4 5 6 7 8 9 10 11 10-1 UTILITY SPECIFICA TIONS GENERAL SPECIFICA TIONS Items G21A Dimensions: Over all length 120.0 in. (3050 mm) Over all width 51.5 in. (1308 mm) Over all height (steering height) 47.2 in. (1200 mm) Height of floor 11.8 in. (300 mm) Wheelbase 74.
1 2 3 4 5 6 7 8 9 10 11 10-2 UTILITY SPECIFICA TIONS ENGINE Items G21A Description: Engine type 4-strok e, Gasoline, OHV Number of cylinders Single Displacement 357 cm 3 Bore x stroke 3.30 x 2.48 in. (85 x 63 mm) Compression ratio 8.1:1 Rated output 11.
1 2 3 4 5 6 7 8 9 10 11 10-3 UTILITY SPECIFICA TIONS CHASSIS Items G21A Steering system: T ype W or m and pin Steering angle (L.H.) 1.5 tur n Steering angle (R.H.) 1.5 tur n Lubricant/capacity Grease/3.0 US oz (0.09 L, 3.17 Imp oz) Brak es: Brak e system Me ch a nical drum brak e on front and rear wheels with self-adjusters.
R B R B P B R REV FWD R P B B P P B P Br R/W Br R/W Br A1 F2 B B RW RW R R R R R/W R/W G B RW G G G G G B Br B B R/W Br R/W OFF ON Br R/Y L BB L G Br P B R/W R/W L L L BB B B B — + Y-509 GG Br Br B RW R Br R RY Br Br 16 1 2 3 4 5 6 7 8 9 10 14 15 13 12 11 17 18 R R P 1 Engine stop relay a Battery 2 Engine ground b Pilot lamp (12V , 3.
O WNER’S/ OPERA T OR’S MANU AL UTILITY CAR LIT-19626-11-00 YAMAHA MOTOR MANUFACTURING CORP. OF AMERICA JR6-F8199-00 Printed in U.S.A. KCC G21A Y amaha Motor Corp.
Un point important après l'achat de l'appareil (ou même avant l'achat) est de lire le manuel d'utilisation. Nous devons le faire pour quelques raisons simples:
Si vous n'avez pas encore acheté Yamaha G21A c'est un bon moment pour vous familiariser avec les données de base sur le produit. Consulter d'abord les pages initiales du manuel d'utilisation, que vous trouverez ci-dessus. Vous devriez y trouver les données techniques les plus importants du Yamaha G21A - de cette manière, vous pouvez vérifier si l'équipement répond à vos besoins. Explorant les pages suivantes du manuel d'utilisation Yamaha G21A, vous apprendrez toutes les caractéristiques du produit et des informations sur son fonctionnement. Les informations sur le Yamaha G21A va certainement vous aider à prendre une décision concernant l'achat.
Dans une situation où vous avez déjà le Yamaha G21A, mais vous avez pas encore lu le manuel d'utilisation, vous devez le faire pour les raisons décrites ci-dessus,. Vous saurez alors si vous avez correctement utilisé les fonctions disponibles, et si vous avez commis des erreurs qui peuvent réduire la durée de vie du Yamaha G21A.
Cependant, l'un des rôles les plus importants pour l'utilisateur joués par les manuels d'utilisateur est d'aider à résoudre les problèmes concernant le Yamaha G21A. Presque toujours, vous y trouverez Troubleshooting, soit les pannes et les défaillances les plus fréquentes de l'apparei Yamaha G21A ainsi que les instructions sur la façon de les résoudre. Même si vous ne parvenez pas à résoudre le problème, le manuel d‘utilisation va vous montrer le chemin d'une nouvelle procédure – le contact avec le centre de service à la clientèle ou le service le plus proche.
